Specifications

    What is penetration grade bitumen?

    Quick answer

    Bitumen classified by how far a standard needle penetrates the sample at 25 °C, written as 60/70 or 80/100. Lower numbers mean harder bitumen; 60/70 is the global paving workhorse.

    Key points

    • Measures needle penetration at 25 °C, in tenths of a millimetre.
    • Lower number means harder binder.
    • Says nothing about ageing or fatigue — pair it with softening point.

    At a glance

    Test temperature25 °C
    Load and time100 g for 5 seconds
    UnitTenths of a millimetre
    60/70Global paving workhorse; temperate to hot climates
    80/100Softer; better in cold climates

    How the grade is measured

    Penetration grading measures how far a standard needle under a 100 gram load sinks into a bitumen sample held at 25 °C for five seconds, expressed in tenths of a millimetre. A grade written as 60/70 means the result falls between 60 and 70 of those units.

    Lower numbers mean harder, stiffer bitumen; higher numbers mean softer. The test is old, simple and empirical, which is both its weakness and the reason it remains in use worldwide.

    Choosing a grade

    Grade selection is mostly about climate and traffic. 60/70 is the global paving workhorse, suited to temperate and hot conditions and heavy loading. 80/100 is softer and better in colder climates where a stiff binder would crack.

    Harder grades such as 40/50 appear in very hot regions and on heavily trafficked pavements where rutting is the dominant failure mode.

    What penetration grading does not tell you

    Because the test is at a single temperature, it says nothing directly about behaviour at service temperatures, ageing or fatigue. Viscosity grading and the Superpave performance grade system were developed to address exactly that.

    In practice much of the world still trades on penetration grade, so a specification should pair it with softening point, ductility and solubility rather than relying on the penetration number alone.

    Frequently asked questions

    What does 60/70 bitumen mean?
    That a standard needle penetrates the sample between 60 and 70 tenths of a millimetre at 25 °C. It is the most widely used paving grade globally.
    Which is harder, 60/70 or 80/100?
    60/70. Lower penetration numbers indicate harder, stiffer bitumen; 80/100 is softer and better suited to colder climates.
    How does penetration grading compare to performance grading?
    Penetration grading is a single-temperature empirical test. Performance grading classifies binders by the temperature range over which they perform, which predicts service behaviour better but requires more testing.

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